Honda HS80 Snow Blower Owners Manual

Thank you for purchasing a Honda snowblower. This manual covers the operation and maintenance of the HS80 snowblower. All information in this publication is based on the latest product information available at the time of approval for printing. Honda Motor Co., Ltd. reserves the right to make changes without notice and without incurring any obligation. No part of this publication may be reproduced without written at any time permission. This manual should be considered a permanent part of the snowblower and should remain with the snowblower if it is sold.

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Pay special attention to statements preceded by the following words: ADANGER: Indicates tions are not followed. severe personal injury or death will result if instruc- Indicates a strong possibility lamI if instructions are not followed. CAUTION: Indicates a possibility if instructions are not followed. of severe personal injury or death of personal injury or equipment damage NOTE: Gives helpful information. If a problem should arise, or if you have any snowblower consult an authorized Honda dealer. riB!ml questions about the Operating this equipment requires special effort to ensure the safety of the operator and the safety of others. Read and understand this Owner’s Manual before operating this equipment; failure to do so could result in personal injury or equipment damage. HONDA MOTOR CO., LTD. 1987; 1 CONTENTS 1. POWER EQUIPMENT SAFETY . 2. WARNING LABEL LOCATION . 3. COMPONENT IDENTIFICATION AND FUNCTION . ENGINE SWITCH AND AC STARTER BUTTON . FUEL VALVE :. . CHOKE LEVER . STARTER GRIP THROTTLE LEVER (ENGINE SPEED) . SHIFT LEVER . AUGER CLUTCH LEVER AND DRIVE CLUTCH LEVER . CHUTE CRANK CHUTE GUIDE SKID PLATE . HEIGHT ADJUSTMENT PEDAL (TRACK MODEL ONLY) CHECK . 4. PRE-OPERATION FUEL LEVEL . I’. ENGINE OIL LEVEL 5. STARTING THE ENGINE 6. SNOWBLOWER OPERATION HIGH ALTITUDE OPERATION . 7. STOPPING THE ENGINE . . . 8. MAINTENANCE MAINTENANCE SCHEDULE . TOOL KIT ENGINE OIL CHANGE . .: . SPARK PLUG SERVICE TRACK-ADJUSTMENT (TRACK MODEL ONLY) . 9. STORAGE . 10. TROUBLESHOOTING . 11. SPECIFICATIONS 12. WARRANTY SERVICE . 3 5 6 8 8 9 9 10 10 11 12 12 13 14 15 15 17 18 21 21 23 24 24 25 26 27 28 29 32 33 34 2 WER EOUIPIVIENT SAFETY To ensure. safe operation- l l l l l l Before operating the snowblower, inspect the area in which you are going to clear snow. Remove debris and other obstacles the snowblower might strike or throw, as that may cause injury or damage to the snowblower Inspect the snowblower before operating it. Repair any damage and correct any malfunction before operation. If you hit an obstacle while operating the snowblower, stop the engine immediately, and check for damage. Damaged equipment may increase the possibility of injury during operation. Do not use the snowblower when visibility is poor. Under conditions of poor visibility, there is a greater risk of striking an obstacle or causing injury. Never use the snowblower to clear snow from a gravel road or driveway, as rocks may be picked up and thrown. They may cause injury to bystanders. Adjust the snow discharge chute to avoid hitting the operator, bystanders, windows, and other objects with thrown snow. Stay clear of the snow discharge chute while the engine is running. Children and pets must be kept away from the area of operation to avoid injury from flying debris and contact with the snowblower. To avoid overturning, be careful when changing the direction of the snowblower while operating it on a slope. Do not use the snowblower to remove snow from roofs. The snowblower may overturn on steep slopes if left unattended, causing injury to the operator or bystanders. 3 Know how to stop the snowblower quickly, and understand the operation of all controls. Never permit anyone to operate the snowblower without proper instruction. If people or pets suddenly appear in front of the snowblower while it is in operation, immediately release the auger and drive clutch levers to stop the snowblower and avoid possible injury from rotating auger blades. If the snow discharge chute becomes clogged, stop the engine and use a wooden stick to unclog it. Never put your hand into the snow discharge chute while the engine is running; serious personal injury could result. Gasoline is extremely flammable and is explosive under certain conditions. Do not smoke or allow flames or sparks where the snowblower is refueled or where gasoline is stored. Refuel in a well-ventilated area with the engine stopped. Do not overfill the fuel tank, and make sure the filler cap is closed securely after refueling. Never run the engine in an enclosed or confined area. Exhaust contains poisonous carbon monoxide gas; exposure can cause loss of consciousness and may lead to death. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the muffler while it is hot. Let the engine cool before storing the snowblower indoors. Always make a pre-operation inspection (page 15) before you start the engine. You may prevent an accident or equipment damage. NOTE: While operating the snowblower, hold the handle firmly, and walk, don’t run. Wear suitable winter boots that resist slipping. I STAND CLEAR OF AUGER ;$ DISCHARGE CHUTE WHILE. INE IS RUNNING. I Do NOT DIRECT DISCHARGE AT BYSTANDERS OR WINDDW. BEFORE LEAVING OPERATOR’S POSITION 1. DISENGAGE THROWER CLUTCH. 2. STOP ENGINE. STOP ENGINE, WAIT FOR AU MOVEMENT TO STOP AND REMOVE SPARK PLUG IGNITION WIRE BEFDRE SERVICING MACHINE. WCHECK STOP CONTRiJLER ARRhER llNSPECClONAR PARAR FOR ENGINE SPILLED BEFORE OUIL LE MOTEUR PARi N-V FUEL OR FUEL LEAKS. REFUELING. A NI AVANT FUITE NI ESSENCE LE OERRAMAOO I PLEIN. OE REFAIRE COMRUSTIRLE OE WAR. MOTOR ANTES 5 3. COMPONENT WHEEL TYPE PDENTBFBCATBON AND FUNCTION DRIVE FUEL CAP CLUTCH LEVER LEVER AUG AUGER CLUTCH LEVER THROTTLE LEVER AC STARTER BUTTON CHUTE CRANK SKID PLATE ENGINE OIL FILLER CAP 6 TRACK TYPE DRIVE CLUTCH LEVER LEVER AUGER CLUTCH LEVER HROTTLE LEVER BUTTON AC STARTER ENGIN FUEL SKID PLATE CHUTE CRANK HEIGHT ADJUSTMENT PEDAL (TA Type) ENGINE NGINE OIL FILLER CAP PLUG OIL DRAIN 7 ENGINE SWITCH A.C. STARTER BUTTON Use the engine switch STOP the engine. to turn the ignition ENGINE I system ON for starting, SWITCH and to Push the A.C. starter Type) button to operate the electric starter. (TAS, WAS STARTER BUTTON FUEL VALVE The fuel valve opens and closes the fuel line leading from the fuel tank to the carburetor. Make sure that the valve is positioned exactly at either the ON or OFF position. FUEL VALVE NOTE: Before transporting the snowblower, to OFF to prevent possible fuel leaks. be sure to turn the duel valve 8′ CHOKE LEVER Close the choke when the engine is cold or difficult to start. STARTER GRIP Pull this grip to start the engine. STARTER GRIP 9 THROTTLE LEVER (ENGINE SPEED) Use the throttle FAST position. lever to select engine speed. In normal operation, THROlTLE LEVER use the SHIFT LEVER Use the shift lever to select drive speed or direction. 1: 2: 3: N: R: LOW SPEED MEDIUM SPEED HIGH SPEED NEUTRAL REVERSE SHI 10 AUGER CLUTCH LEVER AND DRIVE CLUTCH LEVER Use these controls drive mechanism. to engage the snow blowing mechanism and/or the AUGER CLUTCH LE I `ER Squeeze to engage the snow ,blowing mechanism. DRIVE CLUTCH LEVER Squeeze to engage the drive mechanism. NOTE: When both levers are squeezed, the drive clutch lever locks the auger clutch lever down. Releasing the drive clutch lever then unlocks and releases the auger clutch lever. LOCKED Both levers squeezed The auger clutch lever remains locked down SO long as one hand continues to squeeze the drive clutch lever. 11 CHUTE CRANK Use the chute crank to turn the snow discharge chute right or left. TO throw snow To throw to the left snow CHUTE GUIDE the snow discharge The chute gtiide, controls angle. High and far CHUTE GUIDE HANDLE Low and near,, CHUTE GUIDE 12 SKID PLATE Adjust the skid plates for the auger housing ground clearance best suited to your snow removal conditions. AUGER HOUSING GUARD SKID. PLATE SNOW REMOVAL CONDITIONS For general use For use on uneven surfaces 1 For use on flat surfaces I RECOMMENDED AUGER HOUSING GROUND CLEARANCE 61O-30 08 mm (0.24-0.31 mm (0.395 mm (O-0.20 in) in) I 1.18 in) NOTE: Track model only – The position of the height adjustment pedal (p. 14) also affects auger housing ground clearance. Set the height adjustment pedal in the middle position before adjusting the skid plates. 13 HEIGHT ADJUSTMENT PEDAL (Track model only) Use the pedal for adjusting the height and angle of the machine in relation to the tracks. 1. Hold the handles and step on the-pedal. 2. Raise or lower the machine to the desired position and release the pedal. : Hard snow or fine finish LOW MIDDLE: Normal use HIGH : Deep snow or for transporting the snowblower. HIGH MIDDLE LOW 14 4. PRE-OPERATION FUEL LEVEL Unscrew the fuel cap. Check the fuel level. CHECK Your engine is designed to use any gasoline that has a pump octane or that has a research oc-. number ( R : M ) of 86 or higher, tane number of 91 or higher. Gasoline pumps at service station normally display the pump octane number. We recommend that you use unleaded fuel because it produces fewer engine and spark plug deposits and extends the life of exhaust system components. Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt, dust or water in the fuel tank. Use of a lower octane gasoline can cause persistent “pinging ” or heavy “spark knock ” (a metallic rapping noise) which, if severe, can lead to engine damage. CAUTION: If “spark knock ” or “pinging ” occurs at a steady engine speed under normal load, change brands of gasoline. If spark knock or pinging persists, consult your authorized Honda dealer. Failure to do so is considered misuse, and damage caused by misuse is not covered by Honda’s Limited Warranty. Occasionally you may experience light spark knock while operating under tieavy loads. This is no cause for concern, it simply means your engine is operating efficiently. After refueling, FUEL TANK be sure to tighten the fuel tank cap firmly. US Gal, 1.3 Imp gal) CAPACITY: 6.0 P (1.6 FUEL FILLER OPENING 15 Gasoline is extremely flammable and is explosive under certain conditions. Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where the engine is refueled or where gasoline is stored. Do not overfill the fuel tank (there should be no fuel in the filler neck). After refueling, make sure the tank cap is ckm?d properly and securely. Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite. If any fuel is spilled, make sure the area is dry before starting the engine. Avoid repeated or prolonged contact with skin or breathing of vapor. KEEP OUT OF REACH OF CHILDREN. GASOLINES CONTAINING ALCOHOL If you decide to use a gasoline containing alcohol (gasohol), be sure it’s octane rating is at least as high …..

is running. If the snow discharge chute becomes clogged, stop the engine and use a wooden stick to unclog it. Never put your hand into the snow discharge chute while the engine is running; serious.personal injury could result. NOTE: l To move the machine without engaging the snow-blowing mechanism, squeeze the drive clutch lever only. Do this when moving the machine to or from the area to be cleared. l To engage the snow-blowing machanism without using the drive mechanism, squeeze the auger clutch lever only. Do this if you wish to maneuver the machine manually while clearing snow. l Squeeze both levers to propel the machine and clear snow simultaneously. When both levers are squeezed, the drive clutch lever locks l l the auger clutch lever down (p. 11). The auger clutch lever remains locked down so long as one hand continues to squeeze the drive clutch lever. Releasing the drive clutch lever then unlocks and releases the auger clutch lever. If the snow is deeper than the height of the auger, move the machine back and forth to remove snow gradually. For best efficiency, clear snow before it melts, refreezes and hardens. DRIVE CLUTCH LEVER Squeeze to engage the drive mechanism AUGER CLUTCH LEVER Squeeze to engage the snow blowing mechanism 22 7. STOPPING THE ENGINE To stop the engine in an emergency, turn the engine switch OFF immediately. 1. Turn the throttle lever to the SLOW position and turn the engine switch to the OFF position. ENGINE SWITCH –a 2. Turn the fuel valve to the OFF position. 23 The purpose of inspection and maintenance is to keep the snowblower the best operating condition. Inspect or service as scheduled in the table below. in l l Shut off the engine before performing inspection and maintenance, and disconnect the spark plug wire from the plug so the engine cannot be started. If the engine must be run, make sure the area is well ventilated. Exhaust gas contains poisonous carbon monoxide; exposure may cause loss of consciousness and may lead to death. CAUTION: l To avoid overturning, place the snowblower on a level surface before parforming inspection and maintenance. l Use only genuine HONDA parts or their equivalent. Replacement parts which are not of equivalent quality may damage the snowblower. MAINTENANCE SCHEDULE NOTE: (1) (2) These parts may require more These items should be serviced and is mechanically proficient. frequent inspection and replacement under heavy use. by an authorized Honda dealer, unless the owner has the proper See the Honda Shop Manual for service information. tools 24 TOOL KIT IN ( 01 1 SPARK PLUG WRENCH WRENCH HANDLE 14 X 10 mm WRENCH 14 X 12 mm WRENCH rri TOOL SAG 25 ENGINE OIL CHANGE Drain the oil while the engine is still warm to assure rapid and complete draining. 1. Remove the drain plug and filler cap, and drain the oil. Retighten the plug securely. 2. Fill the crankcase with the recommended oil (see page 17) and check the level. OIL CAPACITY: 1 .l P (1 .I6 US qt, 0.97 Imp qt) I DRAI N BOLT LlMlT Used motor oil may cause skin cancer if repeatedly left in conCAUTION: tact with the skin for prolonged periods. Although this is unlikely unless you handle used oil on a daily basis, it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil. NOTE: Please dispose of used motor oil in a manner that is compatible with the environment. We suggest you take it in a sealed container to your local service station on the ground.for reclamation. Do not throw it in the trash or pour it 26 SPARK PLUG SERVICE spark plug: BPR5ES Recommended (NGK), WlBEPB-U the muffler (ND) mml careful If the engine has been running, not to touch the muffler. will be very hot. Be To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1. Remove the spark plug cap. ,2. Use the wrench supplied in the tool kit to remove the spark plug. 3.Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. 4. Measure the plug gap with a feeler gauge. 0.7-0.8 mm (0.027-0.031 in) Correct as necessary by bending the side electrode. 5.Thread the plug in by hand to prevent cross-threading. 6. Tighten a new spark plug l/2 turn with the wrench to compress the washer. If you are reusing a plug, it should only take l/8l/4 turn after the plug seats. CAUTION: l Use only the recommended spark plugs or equivalent. Spark plugs which have an improper heat range may cause engine damage. l The spark plug must be securely tightened. An improperly tightened spark plug can become very hot and may damage the engine. PLUG GAP SPARK PLUG WRENCH 27 TRACK-ADJUSTMENT (Track model only) Clean and thaw the tracks before adjustment. The tracks cannot be correctly adjusted if clogged with snow or debris, or coated with ice. Check track deflection midway between the wheels. When correctly adjusted, the track will deflect 19-25 I mm (3/4- 1 in) when pressed with a rs/4-1inr force of 15 Kg (33 lb). Adjustment: 1. Loosen the left and right tension bolt lock nuts at the rear axle, and turn the adjusting nuts to correctly tension both tracks. 2. After adjustment, retighten the lock nuts. RE 28 Before storing the snowblower for an extended period: 1. Be sure the storage area is free of excessive humidity 2. Drain the fuel- and dust. Gasoline is extremely flammable and explosive under certain ditions. Do not smoke or allow flames or sparks in the area. 0 Do not drain the fuel tank when the exhaust system is hot. l con- a. Turn the fuel valve ON. b. Loosen the carburetor drain screw, and drain the gasoline into a suitable container. After draining, retighten the drain screw and turn the fuel valve OFF. CARBURETOR DRAIN SCREW 29 Remove the spark plug and pour three tablespoonsful of clean motor oil into the cylinder. Pull the starter rope slowly two or three times to distribute the oil. Reinstall the spark plug. Pull the starter grip until resistance is felt. This closes the valves and protects the engine from internal corrosion. 30 Apply oil to the following parts for lubrication and rust prevention. CLUTCH CHUTE ADJUSTING BOLT LEVER PIVOT CHUTE 3, AUGgR AND BLOWER 31 When the engine will not start: 1. Is there enough fuel? 2. Is the fuel valve on? 3. Is gasoline reaching the carburetor? To check, loosen the drain screw with the fuel valve on. Fuel should flow freely. If any fuel is spilled, make sure the area is dry before testing the spark plug or starting the engine. Fuel vapor or spilled fuel may ignite. 4. Is the engine switch on? 5. Is there a spark at the spark plug? a. Remove the spark plug cap. Clean any dirt from around the spark plug base, then remove the spark plug. b. Install the spark plug in the plug cap. c; Turn the engine switch on. d. Grounding the side electrode to any engine ground, crank the engine to see if sparks jump across the gap. e. If there are no sparks, replace the plug. If OK, try to start the engine according to the instructions. 6. If the engine still does not start, take the snowblower to an authorized Honda snowblower dealer. When the auger or blower will not operate: Check the shear bolts and replace if broken off. Secure the shear bolts with 6 mm nuts. Three spare shear bolts are supplied with the snowblower. Engine Model: Maximum output: Displacement: Bore x stroke: Starting method: Ignition system: Oil capacity: Fuel tank capacity: Spark plug: Frame HONDA GX240 8.0 HP/3600 r.p.m 242 cm3 (14.8 cu. in) 73 x 58 mm (2.9 x 2.3 in) Recoil starter Transistorized magneto 1.1 e (1.16 US qt, 0.97 Imp qt) 6.0 &’ (1.6 US gal, 1.3 Imp gal) BPR5ES (NGK), WIGEPR-U (ND) Wheel type Overall length ( Overall width Overall height Dry weight Width of snow clearance Height-of snow clearance Snow throwing distance (differs according to the kind of snow) Clearing capacity Continuous operating time WA 1 WAS 1380 mm (54.3 in) 1029 mm (40.5 in) Track type 1 TAS TA 1460 mm (57.5 in) 1029 mm (40.5 in) 1 663 mm (26.1 in) 1 605 mm (23.8 in) 94.3 kg 93.3 kg 91 kg 92 kg (200.6 lb) (205.69 lb) (202.8 lb) (207.89 lb1 605 mm (23.8 in) 605 mm (23.8 in) ( 470 mm (18.5 in) ( 470 mm (18.5 in)Max. 12 m (39.4 ft) 38 Ton/hour 2.5 hours Max. 12 m (39.4 ft) 38 Ton/hour 2.5 hours 33 Owner Satisfaction Your satisfaction and goodwill are important to your dealer and to us. All Honda warranty details are explained in the Distributor’s Limited Warranty. Normally, any problems concerning the product will be handled by your dealer’s service department. If you have a warranty problem that has not been handled to your satisfaction, we suggest you take the following action: l Discuss your problem with a member of dealership management. Often complaints can be quickly resolved at that level. If the problem has already been reviewed with the Service Manager, contact the owner of the dealership or the General Manager. If your problem still has not been resolved to your satisfaction, contact the Power Equipment Customer Relations Department of American Honda Motor Co., Inc. American Honda Motor Co., Inc. Power Equipment Customer Relations P.O. Box 50 Gardena, California 90247-0805 Telephone: (2 13) 604-2400 We will need the following information l Department in order to assist you: number – Your name, address, and telephone – Model and serial number – Date of purchase – Dealer name and address – Nature of the problem After reviewing all the facts involved, you will be advised of what action can be taken. Please bear in mind that your problem will likely be resolved at the dealership, using the dealer’s facilities, equipment, and personnel, so it is very important that your initial contact be with the dealer. Your purchase of a Honda product is greatly appreciated by both your dealer and American Honda Motor Co., Inc. We want to assist you in every way possible to assure your complete satisfaction with your purchase. 34 …

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